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United States Patent 5,814,784
Kinsman, et. al. Sept. 29, 1998

Laser-welding techniques using pre-heated tool and enlarged beam

Abstract

A laser processing method establishes initial coupling between the laser beam and workpiece by irradiating an intermediate tool positioned adjacent the workpiece. The tool is more absorptive at the laser wavelength than the workpiece so that the efficiency of energy transfer is increased. Subsequent processing is performed by relative movement between the workpiece and beam, either independently of the tool or in conjunction with the tool. During further processing, the beam diameter is increased to be greater than the thickness of the workpiece to enhance the further processing.


Inventors: Kinsman; Kenneth Grant (Waterloo, CA); Duley; Walter W. (Waterloo, CA).
Assignee: Powerlasers Ltd. (Waterloo, CA).
Appl. No.: 381,200
Filed: Jan. 31, 1995

Related U.S. Application Data
Continuation-in-part of Ser No. 4,127, Jan. 13, 1993.

Foreign Application Priority Data
Jan. 13, 1992 [GB] 9200622
Feb. 2, 1994 [GB] 9401998
Intl. Cl. : B23K 26/00
Current U.S. Cl.: 219/121.6; 219/121.63; 219/121.64
Field of Search: 219/121.6, 121.63, 121.64, 121.83, 227; 606/27, 28

References Cited | [Referenced By]

U.S. Patent Documents
3,467,098Sept., 1969Ayres 128/303
4,304,978Dec., 1981Saunders 219/121.6
4,435,635Mar., 1984Parker 219/227
4,459,458Jul., 1984Vetsch et al. 219/121.6
4,560,100Dec., 1985Hall 228/40
4,646,737Mar., 1987Hussein et al. 219/121.83
4,785,156Nov., 1988Benko et al. 219/121.64
4,840,304Jun., 1989Sato et al. 219/121.64
4,894,509Jan., 1990Chalco et al. 219/121.6
5,142,119Aug., 1992Hillman et al. 219/121.64
5,194,710Mar., 1993McDaniel et al. 219/121.63
5,495,089Feb., 1996Freedman et al. 219/121.64

Foreign Patent Documents
0373345Jun., 1990EP
4017286Dec., 1991DE
Other References

IBM Technical Disclosure Bulletin, Vo. 33, No. 5, Oct. 1990, pp. 122-123.


Primary Examiner: Evans; Geoffrey S.
Attorney, Agent or Firm: Fried, Frank, Harris, Shriver & Jacobson
21 Claims, 9 Drawing Figures

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