| United States Patent | 5,837,960 |
| Lewis, et. al. | Nov. 17, 1998 |
Abstract
Method and apparatus for forming articles from materials in particulate form in which the materials are melted by a laser beam and deposited at points along a tool path to form an article of the desired shape and dimensions. Preferably the tool path and other parameters of the deposition process are established using computer-aided design and manufacturing techniques. A controller comprised of a digital computer directs movement of a deposition zone along the tool path and provides control signals to adjust apparatus functions, such as the speed at which a deposition head which delivers the laser beam and powder to the deposition zone moves along the tool path.
| Inventors: | Lewis; Gary K. (Los Alamos, NM); Milewski; John O. (Santa Fe, NM); Cremers; David A. (Los Alamos, NM); Nemec; Ronald B. (White Rock, NM); Barbe; Michael R. (White Rock, NM). |
| Assignee: | The Regents of the University of California (Oakland, CA). |
| Appl. No.: | 566,430 |
| Filed: | Nov. 30, 1995 |
| Intl. Cl. : | B23K 26/00 |
| Current U.S. Cl.: | 219/121.63; 219/121.64; 219/121.65; 219/121.66; 219/121.85; 364/468.26 |
| Field of Search: | 219/121.63, 121.64, 121.65, 121.66, 121.84, 121.85; 427/554, 555, 556, 596, 597; 364/468.26, 474.08; 264/497; 118/620; 156/272.8; 419/61; 75/10.13 |
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| 4,665,492 | May, 1987 | Masters | 364/468.26 |
| 4,724,299 | Feb., 1988 | Hammeke | |
| 4,743,733 | May, 1988 | Mehta | |
| 4,863,538 | Sept., 1989 | Deckard | 156/62.2 |
| 4,927,992 | May, 1990 | Whitlow et al. | 219/121.65 |
| 4,938,816 | Jul., 1990 | Beaman et al. | 156/62.2 |
| 4,944,817 | Jul., 1990 | Bourell et al. | 156/62.2 |
| 5,017,753 | May, 1991 | Deckard et al. | 219/121.63 |
| 5,038,014 | Aug., 1991 | Pratt et al. | 219/121.64 |
| 5,043,548 | Aug., 1991 | Whitney et al. | 219/121.47 |
| 5,111,021 | May, 1992 | Jolys et al. | 219/121.6 |
| 5,132,143 | Jul., 1992 | Deckard et al. | 427/197 |
| 5,135,695 | Aug., 1992 | Marcus | 264/141 |
| 5,155,324 | Oct., 1992 | Deckard et al. | 219/121.64 |
| 5,160,822 | Nov., 1992 | Aleshin | 219/121.64 |
| 5,182,430 | Jan., 1993 | Lagain | 219/121.63 |
| 5,208,431 | May, 1993 | Uchiyama et al. | 219/121.65 |
| 5,245,155 | Sept., 1993 | Pratt et al. | 219/121.63 |
| 5,252,264 | Oct., 1993 | Forderhase et al. | |
| 5,398,193 | Mar., 1995 | deAngelis | 364/468.26 |
| 5,418,350 | May, 1995 | Freneaux et al. | 219/121.84 |
| 5,477,026 | Dec., 1995 | Buongiorno | 219/121.84 |
| 5,512,162 | Apr., 1996 | Sachs et al. | 156/272.8 X |
| 5,530,221 | Jun., 1996 | Benda et al. | 219/121.83 |
| 5,578,227 | Nov., 1996 | Rabinovich | 219/121.63 |
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| 1-87713 | Mar., 1989 | JP | |
| 4-84684 | Mar., 1992 | JP | 219/121.63 |
| 2227964 | Aug., 1990 | GB |
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This invention was made with government support under Contract No. W-7405-ENG-36 awarded by the U.S. Department of Energy. The government has certain rights in the invention.