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United States Patent 5,837,962
Overbeck Nov. 17, 1998

Faster laser marker employing acousto-optic deflection

Abstract

By adding an acousto-optic deflector to an existing design of laser marker the laser marker's throughput is increased by a large factor, typically a factor of 5. Galvanometer driven mirrors, which in existing laser markers are used to trace out the strokes in characters are, in this invention, used only to scan smoothly along lines of characters. The acousto-optic deflector, being much faster than the galvanometers, is used to trace out the individual strokes in the characters. Marking rates of 1000 characters per second are achieved in the case of characters for which capital letters are 2 millimeters high and a 2 millimeter long stroke contains 13 laser-produced craters. This performance is achieved over fields as large as 300 millimeters square. The quality of marked characters is improved because the deleterious effects of mirror inertia on character quality, commonly seen when a laser marker is pushed for speed, are eliminated.


Inventors: Overbeck; James W. (112 Martins La., Hingham, MA 02043).
Appl. No.: 680,484
Filed: Jul. 15, 1996
Intl. Cl. : B23K 26/08
Current U.S. Cl.: 219/121.68; 219/121.6; 219/121.75; 219/121.79; 347/259
Field of Search: 219/121.68, 121.69, 121.78, 121.79, 121.8, 121.81, 121.82, 121.73, 121.74, 121.75, 121.6; 359/196, 225, 285, 305; 347/224, 225, 259, 260; 346/107.3, 107.4, 107.5

References Cited | [Referenced By]

U.S. Patent Documents
3,746,427Jul., 1973Foster 359/305
3,962,688Jun., 1976Westerberg
4,164,717Aug., 1979Blazey 359/286
4,180,822Dec., 1979Hudson et al.
4,193,087Mar., 1980Altman 358/479
4,272,151Jun., 1981Balasubramanian 347/260
4,401,886Aug., 1983Pond et al. 250/203.1
4,532,402Jul., 1985Overbeck 219/121.6
4,725,709Feb., 1988Mattelin 219/121.8
4,872,746Oct., 1989Kobayashi 359/305
5,110,195May, 1992Loney 359/224
5,121,247Jun., 1992Fujita et al. 359/305
5,268,554Dec., 1993Ream 219/121.8
5,274,492Dec., 1993Razzaghi 359/202
5,416,298May, 1995Roberts 219/121.68
5,430,509Jul., 1995Kobayashi 351/221
5,653,900Aug., 1997Clement et al. 219/121.68

Foreign Patent Documents
0615721A1Sept., 1994EP
0620468A1Oct., 1994EP
57-47593Mar., 1982JP 219/121.82
60-40682Mar., 1985JP 219/121.68
3-198988Aug., 1991JP 219/121.68
7-116869May, 1995JP
2133352Jul., 1984GB
Other References

Design and Fabrication of Acousto-Optic Devices, Ed. Goutoulis, A.P. et al. 1994, Marcel Dekker, NY.

Optical Scanning, Ed. Marshall, G.F., 1991,Marcel Dekker, NY.

Letter from Arthur French to Julia P. Farrell, Mar. 22,1996.

"Using Laser to Mark Identification Data on Silicon Wafers",by James H. Scaroni, Microelectronics Manufacturing & Testing Magazine, Apr. 1982.

"Ray Marker" data sheet, International Laser Machines Corporation, No Date Available.

"LightWriter XL and XLe", data sheet, Lumonics Marking Corp., No Date Available.


Primary Examiner: Mills; Gregory
Attorney, Agent or Firm: Fish & Richardson
28 Claims, 7 Drawing Figures

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