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United States Patent 6,423,926
Kelly July 23, 2002

Direct-metal-deposition (DMD) nozzle fault detection using temperature measurements

Abstract

The temperature of the deposition tip in a direct metal deposition (DMD) apparatus is monitored to circumvent problems due to tip clogging. Both the inner and outer nozzle tips are monitored utilizing appropriate sensors, which are interconnected to a controller programmed to detect a predetermined rise in tip temperature. If an unacceptable condition is sensed, the equipment may be configured to sound an alarm, display a warning condition, or enter a controlled shut-down of the deposition apparatus. Use of the invention accordingly permits the detection of even partial clogging when it occurs, allowing an operator to take immediate corrective measures both to protect the nozzle from damage and to insure the highest possible deposition quality.


Inventors: Kelly; Joseph K. (44696 Helm St., Plymouth, MI 48170)
Appl. No.: 714086
Filed: November 16, 2000

Current U.S. Class: 219/121.63; 219/121.84
Intern'l Class: B23K 026/14; B23K 026/34
Field of Search: 219/121.63,121.64,121.65,121.66,121.84,121.47


References Cited

U.S. Patent Documents
4724299Feb., 1988Hemmeke219/121.
5304771Apr., 1994Griffin et al.219/121.
5961862Oct., 1999Lewis et al.219/121.
6122564Sep., 2000Koch et al.700/123.
Foreign Patent Documents
02255288Oct., 1990JP219/121.

Primary Examiner: Heinrich; Samuel M.
Attorney, Agent or Firm: Gifford, Krass, Groh, Sprinkle, Anderson & Citkowski, PC

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