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United States Patent 6,423,933
Nicholas ,   et al. July 23, 2002

Process and apparatus for weakening an automotive trim piece for an airbag deployment opening

Abstract

A method and apparatus is disclosed for forming lines of weakness in an automotive trim piece so as to enable formation of an airbag deployment opening in the trim piece. A cutting beam, such as a laser is directed at the trim piece surface to be scored and a sensor emits a sensing beam, and a beam combining device receives both the sensor beam and the laser beam and causes downstream beam segments to be collinear with each other as they impinge the trim piece surface. The scoring is thereby able to be carried out in a single pass, and is precise, repeatable and independent of cutting depth, angle of cutting, scoring patterns, material inconsistency, material color, and surface grain variability.


Inventors: Nicholas; Antonios (Belle Mead, NJ); Towler; Michael (Farmington, MI)
Assignee: TIP Engineering Group, Inc. (Farmington Hills, MI)
Appl. No.: 811152
Filed: March 16, 2001

Current U.S. Class: 219/121.7; 219/121.62; 219/121.69
Intern'l Class: B23K 026/02; 121.71
Field of Search: 219/121.7,121.6,121.61,121.62,121.68,121.69,121.78,121.82,121.83,121.85,121.76 264/400,272.8,743.1 280/728.3,731,732


References Cited

U.S. Patent Documents
5744776Apr., 1998Bauer219/121.
5883356Mar., 1999Bauer et al.219/121.
5979931Nov., 1999Totani et al.280/728.
6139049Oct., 2000Gallagher219/121.
6294124Sep., 2001Bauer et al.219/121.
6337461Jan., 2002Yasuda et al.219/121.

Primary Examiner: Dunn; Tom
Assistant Examiner: Johnson; Jonathan
Attorney, Agent or Firm: Benefiel; John R.

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