[Back to the Laser Materials Processing Patent Collection]
United States Patent 6,433,303
Liu ,   et al. August 13, 2002

Method and apparatus using laser pulses to make an array of microcavity holes

Abstract

A method and apparatus for forming an array of microcavities in the surface of a metal film uses an excimer laser or an ultrashort laser which to produce a beam of laser light pulses. An optical mask divides the beam into multiple beams and a lens system focuses the multiple beams onto the metal film. The device operates by generating multiple beams of laser pulses of a first diameter and then magnifying the pulses by a magnification factor less than 1 to produce multiple beams of pulses having a second diameter, less than the first diameter, which are applied to the metal film. The magnification factor and the intensity of the laser is such that the fluence of the laser on the optical mask is not sufficient to cause ablation while the fluence on the metal film is sufficient to cause ablation. A diffractive optical element may be used in the device in place of the optical mask. The apparatus includes a quarter wave plate that converts the beam of laser light pulses into a beam of circularly polarized pulses. The apparatus also includes a device that homogenizes the intensity of the laser light pulses before they are applied to the optical mask.


Inventors: Liu; Xinbing (Acton, MA); Takeda; Mamoru (Kyoto, JP); Ogawa; Hisahito (Nara, JP)
Assignee: Matsushita Electric Industrial Co., Ltd. (Osaka, JP)
Appl. No.: 541640
Filed: March 31, 2000

Current U.S. Class: 219/121.7; 219/121.74; 219/121.75; 219/121.76; 219/121.77
Intern'l Class: B23K 026/067; B23K 026/073; B23K 026/06
Field of Search: 219/121.7,121.71,121.73,121.74,121.75,121.85,121.76,121.77


References Cited

U.S. Patent Documents
4322600Mar., 1982Crahay.
4734558Mar., 1988Nakano et al.
4937424Jun., 1990Yasui et al.
5168454Dec., 1992LaPlante et al.
5296673Mar., 1994Smith.
5367143Nov., 1994White, Jr.
5376771Dec., 1994Roy.
5414239May., 1995Terabayashi et al.
5596594Jan., 1997Egawa.
5676866Oct., 1997In den Baumen et al.
5792411Aug., 1998Morris et al.
5948289Sep., 1999Noda et al.
5955839Sep., 1999Jaffe et al.
6038075Mar., 2000Jamazaki et al.
6040552Mar., 2000Jain et al.
6058132May., 2000Iso et al.
6087625Jul., 2000Iso.
6120976Sep., 2000Treadwell et al.
6172329Jan., 2001Shoemaker et al.
6184490Feb., 2001Schweizer.
6208458Mar., 2001Galvanauskas et al.
6211485Apr., 2001Burgess.
6215099Apr., 2001Livshits.
Foreign Patent Documents
19744368May., 1999DE.

Primary Examiner: Dunn; Tom
Assistant Examiner: Cooke; Colleen P.
Attorney, Agent or Firm: RatnerPrestia

[Back to the Laser Materials Processing Patent Collection]