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United States Patent 6,434,822
Perry ,   et al. August 20, 2002

Method of fuel injector assembly

Abstract

A method of assembly of a fuel injector having a valve plunger reciprocable in a guide tube for movement from a closed position engaging a valve seat to an open position engaging a valve stop by energizing of a solenoid coil to move the plunger against a biasing spring, wherein the method includes setting the valve stop at a position effective to establish the desired valve stroke, and fixing the valve stop to the guide tube by first laser spot welding the valve stop in the guide tube to fix the position of the valve stop without changing the set gap, and then laser seam welding the valve stop in the guide tube at an axial location beyond the spot welds, relative to a plunger-engagable end of the valve stop, to provide a hermetic seal around the valve stop.


Inventors: Perry; Robert B. (Leicester, NY); Haltiner, Jr.; Karl Jacob (Fairport, NY); Molnar; James Robert (Penfield, NY)
Assignee: Delphi Technologies, Inc. (Troy, MI)
Appl. No.: 660772
Filed: September 13, 2000

Current U.S. Class: 29/888.41; 29/890.142; 29/434; 29/890.124; 239/584; 219/121.63; 228/124.6; 251/129.18
Intern'l Class: B05B 001/30; F16K 031/02
Field of Search: 29/434,890.142,888.41,890.124 123/472 239/533.9,584,585.1-585.5,900 219/121.13,121.63 228/124.6 251/129.18,129.21


References Cited

U.S. Patent Documents
4552312Nov., 1985Ohno et al.239/585.
4588894May., 1986Yasuzuka.
5178362Jan., 1993Vogt et al.239/585.
5190221Mar., 1993Reiter239/585.
5625946May., 1997Wildeson et al.29/888.
5875975Mar., 1999Reiter et al.239/585.
5996910Dec., 1999Takeda et al.239/585.
6042082Mar., 2000Graner et al.239/585.
6045116Apr., 2000Willke et al.239/900.

Primary Examiner: Echols; P. W.
Assistant Examiner: Compton; Eric
Attorney, Agent or Firm: VanOphem; John

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